top of page
Home

Hi! I'm Pranav

I'm an incoming Mechanical Engineering Master's Student at Purdue University. Come learn more about me

About Me

I am a Senior in Mechanical Engineering at Purdue University, with minors in Business Economics and Organizational Leadership. I'll be starting my Masters in Mechanical Engineering at Purdue in Spring 2025. 

​

I'm primarily interested in Mechanical Design or Product Engineering internship roles and want to leverage my manufacturing experience in a role with emphasis on Design for Manufacturing and Assembly (DFM/DFA).

​

I'm also interested in Manufacturing Engineering roles focused on increasing Overall Equipment Effectiveness through the design of assembly lines and line components

​

Come check out my professional experience, skills, and take a look at some of the projects I've worked on as well. 

​

I'm also passionate about photography in my free time so feel free to look at some of the pictures I've taken and edited. 

pmadhava_purdue.edu-99364331.jpg
Experience

Professional Experience

.

Tesla
Process Engineering Intern

May 2024-Aug 2024

  • Supercharging and Power Electronics

  • Led yield improvement, line redesigns, and trials

Kohler_logo_edited.png

.

ORIENTELEC_edited_edited.png

.

Kohler

New Product Integration Co-Op
May-Aug 2022 + May-Dec 2023

  • Drove ramp readiness for 4 large-scale projects from testing to mass-production

  • Led cross-functional manufacturing operations teams

​​

Orient Electric
Research & Development Intern

May 2019

  • Decibel & Lifespan testing on 200 fan prototypes​​

  • Fixed fans with defects ensuring customer satisfaction

Skills
Modern Architecture

Skills

autodesk-fusion-360-logo-7F72A76397-seeklogo.com.png

Fusion 360

CAD, CAM, FEA, Surface Modeling

eb6c597932be22b3f92941a8195b7828.png

Ansys
FEA - Static, Cyclic, Composite

Matlab_Logo.png

MATLAB

image.png

SolidWorks

CAD

image.png

LabView
Control Systems, Signal Processing

image.png

mySQL

image.png

Siemens NX
CAD, Surface Modeling

1dbe6034fd59661cfd02d5aa8a79823a.jpg

Python

image.png

MS Project

Projects

Selected Projects

Composite Manufacturing

​Carbon Fiber manufacturing for generatively designed bike frame with highly organic geometry. I played a key role in analysis and manufacturing.

​

  • FEA with Ansys Composite PrepPost (ACP)

  • Negative Mold Design

  • CAM and Manufacturing

  • Carbon Fiber Layups

​

To find out more about what I did and how, click here.

Process Engineering at Tesla

Led yield improvement on the NACS Adapter and V4 Supercharger Lines.

 

​For NACS adapter, I saved $189k in scrap by conducting line-side root-cause analysis to find the exact point of failure on the line.  

 

​​​Designed Rework procedure for defected PCBAs to create an 11% yield increase​​.

 

Redesigned a V4 Supercharger component line and created a sub-assembly line to balance station cycle times 

image.png
image.png
image.png
image.png

Determined critical insulation thickness of three insulation types (cellulose, fiberglass, and spray foam) through experimental analysis

​

Analyzed raw data using MATLAB to characterize relationship between insulation thickness and thermal conductivity

​

Designed experimental setup and analysis method with 4 thermocouples at varying points within insulation. 

​

Analysis was repeated across different heat flux input to determine best insulation for most extreme weather conditions

​

To learn more, click here

Characterizing Drag over Air Brakes for Rockets

Analyzed a small-scale version of a rocket airbrake to determine ideal attack angle to maximize coefficient of drag.

 

Assumed geometric, kinematic, and dynamic similarity in order to use Dimension Analysis and Similarity & Scaling to extrapolate results to full-scale air brake. 

​

Used an LVDT to get output voltages which can be translated to force values which are used to calculate Coefficient of Drag. 

​

Used sandpaper to induce turbulent flow. Analyzed for angles of attack from 0-30 degrees, in 5 degree increments. 

image.png
image.png

One-Size Ice Cleats

image.png
image.png

Designed a one-size fits all ice cleat to prevent slipping and falling in snow and ice

​

  • Hole-pin adjustment size adjustment mechanism (fits sizes 8-11)

​

  • Designed using Fusion 360

​

  • Rapid prototyping with FDM 3D Printing (PLA Material)

​

The left image shows a slotting mechanism to affix the cleat to a shoe. I realized this made no sense and decided to go with velcro at the end. Biggest challenge with this product was Human Experience-centered design

Spring Calculator (Python)

image.png

This Spring Calculator has a working GUI which requires the following input from the user:

  •  End Type

  • Material

  • Loading Type

  • Max Load 

  • Min Load 

  • Wire Diameter

  • Outer Diameter

  • Free Length

  • Solid Length

​

With this information, the calculator outputs:

  • Pitch

  • Total number of coils

  • ​Total number of active coils​

  • Spring rate

  • Force needed to compress

  • Factor of Safety for Static Yielding

bottom of page